Services

Engineering services for production TwinCAT machine systems.

PLC and motion control, HMI workflows, connectivity, validation-aware delivery, engineering tooling, and lifecycle support for machine builders and production teams.

What we do

PLC and motion control

  • TwinCAT 3 architecture, reusable libraries, and Beckhoff machine software delivery
  • Reliable homing, restart, sequencing, and machine state handling
  • Motion tuning for throughput, repeatability, and maintainability

HMI and operator workflows

  • Operator-first screens with alarm-driven interaction and clear diagnostics
  • Recipes, role-based behavior, and multilingual operating concepts
  • Interfaces that fit production instead of demo-only prototypes

Data and system connectivity

  • OPC UA, MQTT, SQL, REST, and edge services around the machine
  • Factory data flows for batch records, traceability, and reporting
  • Python services for MES handshakes, job dispatch, and diagnostics

Validation-aware delivery

  • Structured change control for regulated and high-downtime environments
  • Clear documentation for machine changes, tests, and release scope
  • Engineering decisions made with production risk in mind

Engineering tooling

  • Python utilities for commissioning, testing, and service workflows
  • Reusable TwinCAT helpers instead of one-off scripts per machine
  • Practical automation for internal teams, suppliers, and customer sites

Lifecycle support

  • Remote diagnosis, on-site interventions, and upgrade planning
  • Migration support for machines that need to keep shipping
  • Training and handover for operators and engineering teams

Deep expertise

Beckhoff TwinCAT 3 and ADS-based toolingComplex motion systems and synchronized axis groupsPharma and special machinery environmentsReusable machine modules and object-oriented PLC patternsPython services, FastAPI, SQL, OPC UA, REST, MQTTCommissioning, diagnostics, and performance tuning

Other PLC platforms we support

TwinCAT is our strongest focus. We also deliver selected Schneider and Siemens projects where customers need experienced support on established machine platforms.

Schneider Electric / Machine Expert

We support Schneider platforms when the machine architecture or installed base requires it, with the same focus on maintainability and production-ready motion behavior.

  • Deep knowledge of Schneider machine templates and structured application architecture
  • Programming for machines with many synchronized axes, coordinated motion, and demanding sequencing
  • Commissioning support for diagnostics, recipes, alarms, changeovers, and machine recovery behavior

Siemens / TIA Portal

For Siemens environments, we cover the PLC, safety, motion, and HMI stack with engineering that is readable, testable, and practical to hand over.

  • Expert-level SCL development for reusable machine modules and clear state-oriented control logic
  • Failsafe engineering, motion control, and coordinated axis applications in TIA Portal
  • WinCC screens, alarms, diagnostics, recipes, and operator workflows aligned with production use
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Membership

Agile Automation Technologies GmbH is a member of the EtherCAT Technology Group.

ETG membership supports our Beckhoff and EtherCAT-focused engineering work across machine software, integration tooling, and production-ready delivery.

Need focused support on a machine or platform rollout?

Tell us what you are building, where the current blocker is, and what the target architecture should support.

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